SONICGAUGETM
WIRELESS MONITORING SYSTEM
- Multi-year real-time downhole data acquisition system for field-scale digitalisation
- Fully wireless technology with no wellhead penetrations or downhole cables
- Compatible with production, injection, and observation modes
- 170+ years of accumulated monitoring time globally from 400+ installations
OVERVIEW
The SonicGauge™ Wireless Monitoring System is a state-of-the-art, real-time downhole data acquisition technology designed for seamless, plug-and-play deployment. It provides operators with real-time wellbore pressure and temperature data for well-testing campaigns and long-term monitoring across the entire well lifecycle. The system delivers reliable performance during production, injection, and observation (no-flow) phases.
SonicGauge™ sensors and SonicRepeater stations can be externally mounted on the tubing or retrofitted via slickline or e-line inside tubulars from 2-3/8” to 9-5/8”, using the patented Barracuda™ HEX-Hanger™. This compact 1.31” OD technology ensures minimal flow restriction (<3 psi across the toolstring) and does not require a nipple profile.
The SonicGauge™ Data Logger captures and stores acoustic data packets transmitted wirelessly from downhole sensors. Using an ATEX-rated accelerometer, magnetically attached to the wellhead, it eliminates the need for wellhead ports or penetrations. The data logger can be installed in control cabins, RTU cabinets, or operated independently via a solar-powered module.
From any field location, operators can access real-time well data via Modbus, Ethernet, 3G/4G, LoRaWAN, or Satellite, enabling a standalone, field-scale digitalisation solution for remote monitoring and decision-making.
- Field-Scale Digitalisation for O&G, UES & CCS
- Retrofittable by Slickline in 2-3/8" to 9-5/8" Tubulars
- Monitor Injection, Flow & Observation Phases
- User Configurable Data Rates Post-Installation
- Multi-Zone & Gradient Data Included
- Real-Time Assessment: IPR, FCM, VLP, RTA & PTA
- Global Downhole-to-Desktop Connectivity
APPLICATIONS
The SonicGauge™ is a plug-and-play solution that delivers continuous real-time downhole pressure and temperature data, supporting Inflow Performance Relationship (IPR) updates, Vertical Lift Performance (VLP) curve analysis, Pressure Build-Up (PBU) operations, and dynamic reservoir modeling for both new and existing assets. By providing uninterrupted well data, SonicGauge™ helps operators reduce forecasting uncertainty, lower production costs, and support key investment decisions.
The wireless gauges can be permanently deployed on clamps or ported subs along the tubing during well completion or retrofitted inside the production tubing using the slimline Barracuda™ HEX-Hanger™ via slickline or e-line. SonicRepeater stations, each equipped with onboard pressure sensors, provide real-time flowing and static pressure data, allowing engineers to monitor pressure gradients, fluid contacts, and multi-zone performance—delivering critical insights for optimising well and reservoir management.
The SonicGauge™ can be retrofitted via slickline in injection wells, delivering real-time injectivity index data throughout the lifecycle of water flood and gas injection projects. In observation wells, it enables continuous pressure response monitoring, allowing operators to accurately assess re-pressurisation trends and track project success.
At field scale, the SonicGauge™ provides operators with critical input for the digital oilfield, enabling the simultaneous monitoring of all wells during testing for enhanced decision-making and reservoir management.
Permeability and skin can be continuously tracked through Pressure Build-Up (PBU) analysis, which requires high-frequency, real-time data from early-time wellbore storage effects through to steady-state conditions. When acquired in real time, Pressure Transient Analysis (PTA) of PBU responses can be conducted concurrently, minimising production deferrals and optimising reservoir management.
During well test flow periods, the SonicGauge™ provides real-time flowing bottom-hole pressure (FBHP) and additional pressure data from multiple tool stations along the wellbore. The technology is installed well in advance of a well test program, ensuring that steady-state conditions are reached before shut-in or production changes occur, allowing for higher-quality test data.
In DST applications, the SonicGauge™ delivers real-time surface-read-out data from below the tester valve, enabling live well test analysis. This allows operators to make fast, informed decisions, mitigate risks, and optimise rig time efficiency.
Additionally, the SonicSync™ Wireless Command+Control Platform—typically used to program downhole data sampling schedules—can also transmit wireless surface-to-downhole signals to trigger third-party fluid samplers or decode downhole-to-surface signals for positive perforation gun firing confirmation, enhancing operational control and reliability.
The SonicGauge™ enables cost-effective regulatory compliance by delivering high-resolution downhole data to detect even the smallest deviations from expected subsurface storage pressures. The system dynamically measures injection and production pressure gradients through SonicRepeater stations equipped with onboard sensors, strategically deployed along the tubing string.
Under Development: Given the large injection and production rates that can induce tubing oscillation, the technology goes beyond pressure and temperature monitoring—providing real-time vibration data to help operators safely manage injection and withdrawal rates while maintaining system integrity.
The SonicGauge™ provides high-accuracy, high-resolution downhole data to continuously monitor CO₂ injection parameters, ensuring safety margins are maintained and storage capacity is accurately tracked to refine injection strategies.
Beyond storage applications, the SonicGauge™ can play a critical role in monitoring CO₂ flooding for Enhanced Oil Recovery (EOR). Real-time downhole pressure data enables operators to optimise injection rates, maximising flood efficiency. Additionally, the technology delivers precise real-time data for interference and observation well monitoring, improving oil recovery rates and refining predictive models of CO₂ subsurface behavior to enhance future field development plans.
The SonicGauge™ can be deployed below mechanical plugs, storm packers, inflatable packers, or metal-alloy barriers, delivering real-time differential pressure data during pressure testing and continuous monitoring of above- and below-plug conditions over multi-year periods. This ensures early detection of barrier degradation, enhances well integrity assurance, and provides operators with the data needed to make informed decisions about well suspension and abandonment strategies.

DEPLOYMENT OPTIONS
The Barracuda™ matches the SonicGauge's 1.31” slimline design, enabling installation in 2-3/8” or larger production tubing—a world first in 2019, which has not been surpassed. This solution provides the least flow restriction of any data acquisition tool deployed by rig-less intervention, including all other high-expansion devices, lock mandrels, and tubing stops. The pressure drop across the compact toolstring is generally in the order of a couple of psi, making it fit for purpose in production wells.
SURFACE OPTIONS
SPECIFICATIONS
SONICGAUGE™ WIRELESS MONITORING SYSTEM | |
---|---|
Sampling Rate | From 1 Second to Hourly Data |
Battery Life | Up to 8 Years (Incl. 20% Safety Factor) |
Communication Type | Two-Way Mesh Network (Controlled by SonicSync™) |
Transmission Distance | Unlimited with SonicRepeaters (Providing Gradient Data) |
Downhole Sensor | Piezo | Quartz (Incl. Multi-Sensor Configuration) |
Temperature Rating (Max.) | 150°C (302°F) |
Pressure Rating Options (Max.) | 10,000 | 15,000 | 25,000psi |
SonicGauge™ Dimensions | L: 1300–1800mm (51.2–70.9") | OD: 33.4mm (1.31") |
Barracuda™ HEX-Hanger™ Dimensions | L: 650–950mm (25.6–37.4") | OD: 33.4mm (1.31") |
Barracuda™ Electro-SET™ Dimensions | L: 590–820mm (23.2–32.3") | OD: 47.3–54mm (1.862–2.125”) |